Double Wall Corrugated Packaging in Maine
Premium double wall corrugated packaging for businesses across Maine. Full-color printing, free shipping to all ME locations.
Why Choose Double Wall Corrugated
Double Wall Corrugated — Maximum Protection for Heavy, Fragile, and High-Value Products
Double wall corrugated (also called double-wall board or DW corrugated) combines two fluted layers — typically B-flute and C-flute — bonded between three liner sheets. This construction provides approximately double the edge crush strength and impact cushioning of single-wall B or C-flute, making it the specification for products requiring maximum protection in demanding distribution environments.
Double wall is the standard for heavy industrial products, large household appliances, fragile high-value items, and any shipping application where product damage risk justifies the additional material investment. The combined BC construction achieves 48-71 ECT ratings that exceed single-wall performance in every dimension.
BC Double-Wall Construction
The most common double-wall configuration combines B-flute (3mm) and C-flute (4mm) between three liner sheets, producing a 6mm total board thickness. The B-flute layer provides close flute spacing for better compression resistance in the stacking direction. The C-flute layer provides larger cells for impact cushioning. The combination achieves 48-51 ECT as standard — significantly stronger than either single-wall option.
When Double-Wall is Required vs Recommended
Double-wall is required (not just recommended) when products exceed 40 lbs, when pallets will be stacked more than 5 boxes high, when fragile products require maximum cushioning, or when shipping in international ocean freight environments where extended vibration exposure compounds cumulative damage. For consumer products under 20 lbs in domestic e-commerce, single-wall B-flute is adequate — double-wall adds cost without commensurate protection benefit.
Custom Packaging for Maine's Premium Brands
Maine has built one of America's most powerful state-of-origin brand premiums — 'Made in Maine' commands significant price premiums for lobster, blueberries, maple syrup, craft beer, and artisan goods in national markets. Packaging that authentically communicates Maine provenance is not just a nice-to-have for Maine brands — it is a core component of their pricing strategy. Branded Boxes produces packaging that makes Maine's origin premium visible and credible.
Maine Lobster and Seafood Packaging
Maine lobster is arguably the most recognized seafood product in the United States, commanding premium prices in specialty retail, high-end restaurants, and direct-to-consumer markets nationally. Packaging for Maine lobster and seafood brands must communicate the state's pristine ocean environment, sustainable harvesting practices, and authentic Maine heritage. We produce seafood brand packaging for Maine fisheries competing in premium national and international markets.
Portland's Artisan Food and Craft Scene
Portland, Maine has emerged as one of America's great food cities — its concentration of James Beard award-winning chefs, artisan food producers, and craft breweries creates demand for premium packaging that matches the culinary quality of the products. We produce premium food packaging for Portland's artisan brands with kraft materials, natural aesthetics, and the premium finishes appropriate for specialty food retail.
Maine Tourism and Artisan Gift Packaging
Maine's tourism industry drives significant demand for gift packaging — the state's artisan crafts, specialty foods, and branded merchandise require premium packaging that communicates Maine's natural beauty and craft quality to visitors and gift recipients across the country.
Quick Specs
- Minimum Order
- 100 units
- Production Time
- 2-3 weeks
- Free Shipping
- Yes
- Eco-Friendly
- Yes
- Location
- Maine
Thickness Options
Industries in Maine
Affordable sample kits available
Industries We Serve in Maine
We provide double wall corrugated packaging to a wide range of industries across Maine.
Double Wall Corrugated is Best For
Available Box Styles
Double Wall Corrugated works great with these box styles.
Tuck End Boxes
The most widely used retail packaging style, available in straight and reverse tuck configurations with premium printing and finishing.
Magnetic Closure Boxes
Premium rigid boxes with concealed neodymium magnets that create a satisfying closure experience for luxury products and gifting.
Sleeve Boxes
A printed outer sleeve slides over an inner tray to create a distinctive, two-component unboxing experience for premium products.
Pillow Boxes
Curved pillow boxes with a distinctive oval cross-section for jewelry, small gifts, candies, and promotional packaging.
Gable Boxes
Distinctive roof-peak gable boxes with integrated carry handle for food service, bakery, retail gifting, and event giveaways.
Two-Piece Boxes
Separate lid and base construction creates the definitive premium unboxing experience for luxury retail, corporate gifting, and apparel packaging.
Available Finishes
Enhance your double wall corrugated packaging with premium finishes.
Double Wall Corrugated in Maine Cities
We deliver double wall corrugated packaging to cities across Maine.
Other Materials in Maine
Explore more packaging materials available in Maine.
Cardboard
EcoPremium paperboard for folding cartons, retail boxes, and custom packaging across every consumer category.
Corrugated
EcoFluted corrugated board in single, double, and triple-wall configurations for shipping, retail display, and e-commerce packaging.
Rigid Board
Dense greyboard that permanently maintains shape — the substrate for rigid boxes, set-up boxes, and luxury packaging that communicates quality through substance.
Kraft Paper
EcoNatural brown kraft paper and board communicates authenticity, sustainability, and artisan quality — the preferred material for natural, organic, and craft brands.
White Cardstock
Bright white clay-coated cardstock delivers pristine print quality for cosmetics, pharmaceuticals, and premium consumer goods packaging.
Specialty Paper
Pearlescent, metallic, embossed, linen, and other specialty papers create packaging that is visually and tactilely distinct from standard substrates.
Double Wall Corrugated Packaging in Maine — FAQs
What ECT rating does BC double-wall achieve?
BC double-wall corrugated achieves 48-51 ECT as standard specification. Premium grades achieve 61-71 ECT for maximum industrial application requirements.
What products require double-wall corrugated?
Products over 40 lbs, fragile high-value items (electronics, glass, ceramics), products shipped in harsh environments (temperature extremes, ocean freight), industrial components, and large household appliances are the primary double-wall applications.
Is double-wall corrugated printable?
Yes. The outer liner of double-wall corrugated prints with the same quality as single-wall — bold brand graphics with flexographic printing, premium quality with litho-lamination.
What is the weight increase of double-wall vs single-wall?
BC double-wall weighs approximately 80-100% more than single-wall B-flute per square foot — the additional liner and fluted medium roughly doubles material weight.
What is the minimum order for double-wall corrugated packaging?
Double-wall corrugated boxes start at 50 units.
Do you ship custom packaging to Maine?
Yes. We ship to all Maine cities. Ground delivery to Portland is 2-3 business days from production.
Can you produce seafood packaging for Maine lobster brands?
Yes. Premium seafood brand packaging for Maine's lobster and seafood companies that communicates authentic Maine provenance for national specialty retail and direct-to-consumer markets.
What is the minimum order for custom boxes in Maine?
Minimum order is 50 units for rigid boxes and 100 units for folding cartons and corrugated packaging.
Do you produce kraft packaging for Maine artisan brands?
Yes. Natural kraft packaging with soy-based inks and FSC-certified board for Maine's artisan food, craft beer, and specialty product brands.
Can you produce packaging that communicates 'Made in Maine' authentically?
Yes. Material selection, design guidance, and printing for Maine-origin brand packaging that genuinely communicates the state's quality and heritage positioning.
Get Double Wall Corrugated Packaging in Maine
Free quote, competitive pricing, free shipping across ME.