Double Wall Corrugated Packaging in Colorado
Premium double wall corrugated packaging for businesses across Colorado. Full-color printing, free shipping to all CO locations.
Why Choose Double Wall Corrugated
Double Wall Corrugated — Maximum Protection for Heavy, Fragile, and High-Value Products
Double wall corrugated (also called double-wall board or DW corrugated) combines two fluted layers — typically B-flute and C-flute — bonded between three liner sheets. This construction provides approximately double the edge crush strength and impact cushioning of single-wall B or C-flute, making it the specification for products requiring maximum protection in demanding distribution environments.
Double wall is the standard for heavy industrial products, large household appliances, fragile high-value items, and any shipping application where product damage risk justifies the additional material investment. The combined BC construction achieves 48-71 ECT ratings that exceed single-wall performance in every dimension.
BC Double-Wall Construction
The most common double-wall configuration combines B-flute (3mm) and C-flute (4mm) between three liner sheets, producing a 6mm total board thickness. The B-flute layer provides close flute spacing for better compression resistance in the stacking direction. The C-flute layer provides larger cells for impact cushioning. The combination achieves 48-51 ECT as standard — significantly stronger than either single-wall option.
When Double-Wall is Required vs Recommended
Double-wall is required (not just recommended) when products exceed 40 lbs, when pallets will be stacked more than 5 boxes high, when fragile products require maximum cushioning, or when shipping in international ocean freight environments where extended vibration exposure compounds cumulative damage. For consumer products under 20 lbs in domestic e-commerce, single-wall B-flute is adequate — double-wall adds cost without commensurate protection benefit.
Custom Packaging for Colorado's Innovative Economy
Colorado combines a booming technology sector, an iconic outdoor recreation industry, legal cannabis, and a craft beverage culture that creates some of the most interesting packaging briefs in the country. Branded Boxes serves Colorado brands with packaging that matches their premium, innovation-forward positioning.
Denver Metro Packaging Solutions
Denver has emerged as a major technology and startup hub, with a thriving food and beverage scene and a concentration of outdoor and wellness brands. We produce premium packaging for Denver brands across all categories with flexible minimums appropriate for startup and growth-stage companies.
Boulder Natural and Sustainable Packaging
Boulder is home to a concentration of natural food, wellness, outdoor, and sustainable lifestyle brands that require packaging authentically aligned with environmental values. FSC-certified, recycled content, and compostable packaging for Boulder's natural brands are our specialty.
Colorado Cannabis Compliance Packaging
Colorado was among the first legal cannabis states and has one of the most mature and competitive cannabis markets. Colorado MED-compliant child-resistant packaging with premium brand finishes is available for Colorado dispensaries and brands.
Quick Specs
- Minimum Order
- 100 units
- Production Time
- 2-3 weeks
- Free Shipping
- Yes
- Eco-Friendly
- Yes
- Location
- Colorado
Thickness Options
Industries in Colorado
Affordable sample kits available
Industries We Serve in Colorado
We provide double wall corrugated packaging to a wide range of industries across Colorado.
Double Wall Corrugated is Best For
Available Box Styles
Double Wall Corrugated works great with these box styles.
Tuck End Boxes
The most widely used retail packaging style, available in straight and reverse tuck configurations with premium printing and finishing.
Magnetic Closure Boxes
Premium rigid boxes with concealed neodymium magnets that create a satisfying closure experience for luxury products and gifting.
Sleeve Boxes
A printed outer sleeve slides over an inner tray to create a distinctive, two-component unboxing experience for premium products.
Pillow Boxes
Curved pillow boxes with a distinctive oval cross-section for jewelry, small gifts, candies, and promotional packaging.
Gable Boxes
Distinctive roof-peak gable boxes with integrated carry handle for food service, bakery, retail gifting, and event giveaways.
Two-Piece Boxes
Separate lid and base construction creates the definitive premium unboxing experience for luxury retail, corporate gifting, and apparel packaging.
Available Finishes
Enhance your double wall corrugated packaging with premium finishes.
Double Wall Corrugated in Colorado Cities
We deliver double wall corrugated packaging to cities across Colorado.
Other Materials in Colorado
Explore more packaging materials available in Colorado.
Cardboard
EcoPremium paperboard for folding cartons, retail boxes, and custom packaging across every consumer category.
Corrugated
EcoFluted corrugated board in single, double, and triple-wall configurations for shipping, retail display, and e-commerce packaging.
Rigid Board
Dense greyboard that permanently maintains shape — the substrate for rigid boxes, set-up boxes, and luxury packaging that communicates quality through substance.
Kraft Paper
EcoNatural brown kraft paper and board communicates authenticity, sustainability, and artisan quality — the preferred material for natural, organic, and craft brands.
White Cardstock
Bright white clay-coated cardstock delivers pristine print quality for cosmetics, pharmaceuticals, and premium consumer goods packaging.
Specialty Paper
Pearlescent, metallic, embossed, linen, and other specialty papers create packaging that is visually and tactilely distinct from standard substrates.
Double Wall Corrugated Packaging in Colorado — FAQs
What ECT rating does BC double-wall achieve?
BC double-wall corrugated achieves 48-51 ECT as standard specification. Premium grades achieve 61-71 ECT for maximum industrial application requirements.
What products require double-wall corrugated?
Products over 40 lbs, fragile high-value items (electronics, glass, ceramics), products shipped in harsh environments (temperature extremes, ocean freight), industrial components, and large household appliances are the primary double-wall applications.
Is double-wall corrugated printable?
Yes. The outer liner of double-wall corrugated prints with the same quality as single-wall — bold brand graphics with flexographic printing, premium quality with litho-lamination.
What is the weight increase of double-wall vs single-wall?
BC double-wall weighs approximately 80-100% more than single-wall B-flute per square foot — the additional liner and fluted medium roughly doubles material weight.
What is the minimum order for double-wall corrugated packaging?
Double-wall corrugated boxes start at 50 units.
Do you ship custom packaging to Colorado?
Yes. We ship to all Colorado cities. Ground delivery to Denver is 3-4 business days from production.
Can you produce Colorado MED-compliant cannabis packaging?
Yes. Colorado Marijuana Enforcement Division compliant child-resistant packaging with required warning statements is available. We maintain current Colorado cannabis regulations in pre-press review.
What is the minimum order for custom boxes in Colorado?
Minimum order is 50 units for rigid boxes and 100 units for folding cartons and corrugated packaging.
Do you offer sustainable packaging for Colorado's natural brands?
Yes. FSC-certified, recycled content, and compostable packaging options are available for Colorado's natural, organic, and sustainability-focused brands in Boulder and statewide.
Can you produce craft beer carrier packaging for Colorado breweries?
Yes. Four-pack and six-pack carriers for Colorado craft breweries with moisture-resistant coatings and bold brand printing are available from 100 units.
Get Double Wall Corrugated Packaging in Colorado
Free quote, competitive pricing, free shipping across CO.