Custom Inserts in Utah
Premium custom inserts for businesses across Utah. Full-color printing, free shipping to all UT locations.
Why Choose Our Custom Inserts
Custom Packaging Inserts That Protect Products and Perfect Presentation
The insert is the unsung hero of premium packaging — it is the structural element that holds your product in perfect position, prevents damage in transit, and creates the precise product presentation that your brand demands. Branded Boxes produces custom inserts in a range of materials and fabrication methods, from simple cardboard dividers to precision-cut foam and thermoformed trays.
Insert Materials We Work With
We select insert material based on the product's weight, fragility, shape, and the desired presentation quality. Foam inserts (EVA and polyethylene) are used for electronics, cosmetics, and fragile glass products where cushioning is the priority. Cardboard inserts are used for medium-weight products where a cost-effective structural solution is sufficient. Thermoformed plastic inserts provide a precise fit for complex product geometries. Fabric-covered foam inserts add luxury presentation appropriate for jewelry and watches.
Insert Applications
- Electronics and device protection inserts
- Jewelry and watch display inserts
- Cosmetic and fragrance inserts
- Gift set compartmentalization
- Food and confectionery tray inserts
Foam Insert Engineering for Fragile Products
EVA and polyethylene foam inserts are the standard solution for products that require cushioning during shipping. Our foam inserts are precision-cut using CNC routing to the exact dimensions of your product, with cavity depths and wall thicknesses engineered for the specific drop and vibration forces your packaging will experience in transit. Every foam insert design is drop-tested against ISTA or ASTM D4169 standards before production release.
Thermoformed Inserts for Complex Product Shapes
When your product has a complex three-dimensional shape that cannot be accommodated by standard foam cutting, thermoformed plastic inserts provide a precise fit. The thermoforming process heats and molds plastic sheet over a custom tool, creating an insert cavity that exactly matches your product's geometry. This is particularly valuable for cosmetic compacts, medical devices, and consumer electronics with irregular shapes.
Custom Packaging for Utah's Silicon Slopes Economy
Utah's Silicon Slopes — the technology corridor along the Wasatch Front from Salt Lake City to Provo — has become one of the fastest-growing technology ecosystems in the US. Adobe, Qualtrics, Domo, and hundreds of high-growth startups call Utah home. The state's young, entrepreneurial population, outdoor recreation culture, and low tax environment attract brands and talent from across the country. Branded Boxes serves Utah's dynamic economy with packaging that matches its ambition.
Salt Lake City Technology Packaging
Salt Lake City is the anchor of Utah's technology economy, hosting major corporate operations and a thriving startup community. Technology product packaging and startup launch packaging for Salt Lake City's tech community from 50 units. Utah's startup community is known for launching brands with meticulous attention to brand quality — packaging included.
Utah Outdoor Recreation Packaging
Utah's extraordinary outdoor recreation — five national parks, world-class ski resorts, and mountain biking destinations — has created a major outdoor gear and lifestyle brand ecosystem. REI, Black Diamond Equipment, and dozens of outdoor brands are headquartered in Utah. Retail packaging for outdoor gear in hanging display and shelf formats, and premium e-commerce packaging for DTC outdoor brands, are available.
Park City Luxury and Natural Brand Packaging
Park City's luxury resort economy and proximity to Salt Lake City creates a premium consumer market for wellness, ski, and lifestyle brands. Premium packaging for Park City's luxury brands from 50 units.
Quick Specs
- Minimum Order
- 100 units
- Production Time
- 2-3 weeks
- Free Shipping
- Yes
- Printing
- CMYK / Pantone
- Location
- Utah
Industries
Industries in Utah
Affordable sample kits available
Industries We Serve in Utah
We provide custom inserts to a wide range of industries across Utah.
Recommended Box Styles
These packaging styles work great for custom inserts.
Magnetic Closure Boxes
Premium rigid boxes with concealed neodymium magnets that create a satisfying closure experience for luxury products and gifting.
Two-Piece Boxes
Separate lid and base construction creates the definitive premium unboxing experience for luxury retail, corporate gifting, and apparel packaging.
Mailer Boxes
Self-locking corrugated mailer boxes with inside-outside printing for e-commerce and subscription brands who compete on unboxing experience.
Rigid Boxes
Thick-walled rigid boxes in greyboard with premium wrapping that permanently maintain their shape — the gold standard in luxury packaging.
Available Finishes
Enhance your custom inserts with premium finishes.
Available Materials
Choose from a range of materials to match your requirements.
More Packaging in Utah
Explore more packaging categories available in Utah.
Cardboard Boxes
Premium custom cardboard boxes built for brands that demand quality
Corrugated Boxes
Industrial-strength corrugated boxes built to protect products through the toughest supply chains
Rigid Boxes
Thick-walled rigid boxes that communicate luxury and quality before the product is revealed
Folding Cartons
High-impact folding cartons for retail consumer products — engineered for shelf performance and brand visibility
Mailer Boxes
Custom mailer boxes for e-commerce brands who understand that the unboxing moment is a core product experience
Gift Boxes
Custom gift boxes that turn products into presents — premium packaging for retail, corporate gifting, and special occasions
Custom Inserts in Utah — FAQs
What foam types do you use for packaging inserts?
We primarily use EVA (Ethylene-Vinyl Acetate) foam for its excellent cushioning properties, durability, and ease of fabrication. Polyethylene foam is used for heavier applications requiring more structural rigidity. Both are available in multiple densities to tune the cushioning performance for your specific product.
How are foam inserts held in the box?
Foam inserts are typically held in the box by a friction fit to the interior dimensions — the insert is cut slightly larger than the box interior so it compresses slightly when inserted. Double-sided tape is used as a secondary retention method for applications where the foam must not shift under any circumstances.
Can cardboard inserts be produced cost-effectively for small quantities?
Yes. Cardboard inserts are significantly more cost-effective than foam or thermoformed inserts and are appropriate for many product types. Corrugated and solid board inserts can be die-cut from the same run as the outer box, reducing tooling costs.
What is the minimum order for custom foam inserts?
Custom foam inserts typically start at 50 units. CNC routing allows economical production of small quantities without the tooling investment required by die-cutting or thermoforming.
Can inserts be fabric-covered for luxury presentation?
Yes. EVA foam inserts can be wrapped in velvet, faux suede, or other fabric materials for luxury jewelry and accessory packaging presentation. Fabric-covered inserts add significant perceived value to premium packaging.
Do you ship custom packaging to Utah?
Yes. We ship to all Utah cities. Ground delivery to Salt Lake City and Provo is 4-5 business days from production.
Can you produce tech startup packaging for Silicon Slopes companies?
Yes. Premium technology product and startup launch packaging for Utah's Silicon Slopes ecosystem from 50 units with fast digital print production.
What is the minimum order for custom boxes in Utah?
Minimum order is 50 units for rigid boxes and 100 units for folding cartons and corrugated packaging.
Do you produce outdoor gear packaging for Utah brands?
Yes. Retail hanging display packaging and DTC e-commerce packaging for Utah's outdoor gear and lifestyle brands from 50 units.
Can you produce sustainable packaging for Utah's natural brands?
Yes. FSC-certified, recycled content, and eco-friendly packaging for Utah's natural and outdoor lifestyle brands with full sustainability documentation.
Ready to Order Custom Inserts in Utah?
Get a free quote with competitive pricing, free shipping, and 2-3 week turnaround.

