E-commerce

Custom Poly Mailer Packaging for Fashion and Soft Goods DTC Brands

Custom printed poly mailers for apparel and soft goods DTC brands. Lightweight, brand identity, DTC shipping from 100 units.

MOQ: 100 unitsFree Shipping2-3 Week Turnaround
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Key Features

Full-color brand printing
Lightweight shipping efficiency
Weather-resistant construction
Tamper-evident closure
Sustainable options
Multiple size formats
Bold brand graphics
From 100 units

About Poly Mailer Boxes

Poly mailers are the preferred shipping format for apparel, accessories, and soft goods DTC brands — lightweight, weather-resistant, and space-efficient in fulfillment operations. Branded Boxes produces custom printed poly mailers for fashion and soft goods brands that want their lightweight shipping format to communicate brand identity as effectively as premium corrugated packaging.

Custom printed poly mailers with bold brand graphics, full-color printing, and sustainable material options communicate brand identity while maintaining the lightweight efficiency that poly mailer shipping economics require.

Brand Identity on Lightweight Poly Mailers

Generic white or gray poly mailers communicate nothing about the brand inside. Custom printed poly mailers with bold brand graphics, distinctive color systems, and brand messaging create brand impressions from the moment of carrier delivery — at essentially zero incremental cost over generic alternatives.

Fashion DTC Poly Mailer Positioning

Premium fashion DTC brands have elevated poly mailer expectations — customers paying $40-100 for DTC fashion expect packaging that communicates brand premium even in lightweight mailer format. Bold graphic design, premium tactile finish, and brand confidence communicated through poly mailer printing creates premium brand perception in a lightweight format.

Sustainable Poly Mailer Options

Plastic poly mailers face growing consumer and regulatory scrutiny for environmental impact. Recycled content poly mailers, compostable poly mailer alternatives, and paper-poly hybrid formats communicate sustainability values for fashion brands with environmental commitments.

Quick Specs

Minimum Order
100 units
Production Time
2-3 weeks
Free Shipping
Yes
Industry
E-commerce

Materials

LDPE Poly FilmRecycled Content PolyCompostable Poly Alternatives

Finishes

Full-Color Flexographic Printing
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Affordable sample kits available

Popular Use Cases

Fashion DTC brands
Apparel e-commerce
Soft goods online retailers
Fashion subscription services
Accessory DTC brands

Compliance & Safety

Tamper-evident closure standard.

Poly Mailer Boxes FAQs

What sizes are available for custom poly mailers?

Standard small (6×9), medium (9×12), large (12×15), and extra-large (14×19) poly mailer formats. Custom sizes available.

Can poly mailers have full-color printing?

Yes. Full-color printing on poly mailers for bold brand graphics, photography, and brand messaging.

Are sustainable poly mailer options available?

Yes. Recycled content poly mailers, compostable poly alternatives, and paper-poly hybrid formats for sustainability-focused brands.

What is the minimum order for custom poly mailers?

Minimum order is 100 units.

Can poly mailers have tamper-evident closures?

Yes. Standard peel-and-seal tamper-evident closure with additional security options where needed.

Ready to Order Custom Poly Mailer Boxes?

Get a free quote with competitive pricing, free shipping, and 2-3 week turnaround.