Custom Tray Boxes in Illinois
Premium tray boxes with full-color printing delivered across Illinois. Free shipping to all IL locations.
Key Features
Custom Tray Boxes — Open-Top Display and Shipping Trays for Retail and Fulfillment
Tray boxes are open-top or lidded tray constructions used for retail display, gift presentation, product bundling, and as secondary packaging components. Unlike fully enclosed cartons, tray boxes present products from above, making them ideal for display contexts where visual product access from the top is desired. Combined with a separate lid or sleeve, tray boxes create a two-component packaging system with strong presentation value.
We produce tray boxes in corrugated, SBS, and rigid greyboard constructions for applications ranging from retail shelf trays to luxury gift presentation. The open-top format is particularly effective for confectionery, cosmetic gift sets, and subscription box inner packaging.
Tray Box Applications in Retail and Gifting
Retail display trays hold multiple individual products for consumer self-selection — think a chocolate truffle tray, a skincare sample tray, or a hardware display tray. Gift presentation trays hold an assortment of items arranged for gifting — a cheese and charcuterie tray, a spa product tray, a holiday gift assortment. In both applications, the open-top format allows consumers to see all products simultaneously, which increases purchase confidence and perceived value of the assortment.
Corrugated Trays for Shipping and Retail
Corrugated trays are used in retail distribution as shelf-ready packaging — the tray ships filled with product and slides directly onto the retail shelf with the front panel removed. This eliminates individual product stocking and reduces retail labor costs. The tray format also stabilizes product rows on shelf, reducing the shelf maintenance required for loose-standing products.
Custom Packaging for Illinois' World-Class Economy
Illinois — and Chicago specifically — is one of America's great commercial centers, home to commodities trading, major food companies, financial institutions, and a world-class retail and restaurant scene. Branded Boxes serves Illinois businesses with packaging quality appropriate for one of America's most sophisticated markets.
Chicago Brand and Retail Packaging
Chicago is home to major national and global brands across food, beverage, technology, and consumer goods. The city's concentration of advertising agencies and marketing professionals creates a sophisticated market for premium custom packaging. We produce packaging for Chicago brands competing on design and quality at national and international levels.
Illinois Food and Agriculture Packaging
Illinois is a major agricultural and food processing state — home to Kraft Heinz, McDonald's, and many of the world's most significant food brands. Food-safe packaging for Illinois food companies starts at 100 units with FDA compliance, nutrition panel printing, and full regulatory support.
Chicago E-Commerce and Subscription Packaging
Chicago's dense consumer market and proximity to major distribution infrastructure make it ideal for DTC e-commerce brands. Custom mailer boxes for Chicago's growing DTC community from 50 units with inside-outside printing and competitive production pricing.
Quick Specs
- Minimum Order
- 100 units
- Production Time
- 2-3 weeks
- Free Shipping
- Yes
- Printing
- CMYK / Pantone
- Location
- Illinois
Industries
Industries in Illinois
Affordable sample kits available
Industries We Serve in Illinois
We provide tray boxes to a wide range of industries across Illinois.
Popular Use Cases
Available Finishes
Enhance your tray boxes with premium finishes.
Tray Boxes in Illinois Cities
We deliver tray boxes to cities across Illinois.
Other Box Styles in Illinois
Explore more packaging styles available in Illinois.
Tuck End Boxes
The most widely used retail packaging style, available in straight and reverse tuck configurations with premium printing and finishing.
Magnetic Closure Boxes
Premium rigid boxes with concealed neodymium magnets that create a satisfying closure experience for luxury products and gifting.
Sleeve Boxes
A printed outer sleeve slides over an inner tray to create a distinctive, two-component unboxing experience for premium products.
Pillow Boxes
Curved pillow boxes with a distinctive oval cross-section for jewelry, small gifts, candies, and promotional packaging.
Gable Boxes
Distinctive roof-peak gable boxes with integrated carry handle for food service, bakery, retail gifting, and event giveaways.
Two-Piece Boxes
Separate lid and base construction creates the definitive premium unboxing experience for luxury retail, corporate gifting, and apparel packaging.
Tray Boxes in Illinois — FAQs
What is the difference between a tray box and a standard carton?
A tray box is an open-top or shallow-wall structure that presents products from above. A standard carton is a fully enclosed structure. Tray boxes are used when top-down product visibility is desired — for display, gifting, or subscription box inner packaging.
Can tray boxes be used with a separate lid?
Yes. Two-component packaging systems combining a tray base with a separate sleeve or lid are common for premium gift and retail applications. The tray provides the product housing while the sleeve or lid carries brand graphics and closes the package.
Are corrugated shelf-ready trays available?
Yes. Corrugated shelf-ready trays for retail distribution ship filled with product, then convert to retail display trays at the store by removing a perforated front panel.
Can tray boxes be lined with tissue or fabric?
Yes. Gift presentation trays are frequently lined with tissue paper, fabric, or velvet to create a premium presentation backdrop for the assorted products inside.
What is the minimum order for custom tray boxes?
Custom tray boxes start at 100 units. Rigid gift presentation trays start at 50 units.
Do you ship custom packaging to Illinois?
Yes. We ship to all Illinois cities. Ground delivery to Chicago is 2-3 business days from production.
What is the minimum order for custom boxes in Illinois?
Minimum order is 50 units for rigid boxes and 100 units for folding cartons and corrugated packaging.
Do you produce food packaging for Chicago's food industry?
Yes. FDA-compliant food packaging for Illinois food brands from 100 units with full nutritional panel compliance and allergen declaration printing.
Can you produce luxury packaging for Chicago premium brands?
Yes. Premium rigid boxes, soft-touch lamination, foil stamping, and specialty paper packaging for Chicago's luxury and premium brands from 50 units.
Do you produce retail packaging meeting major retailer specs for Illinois brands?
Yes. Walmart, Target, Costco, and other major retailer specification programs are met for Illinois brands supplying national retail chains.
Ready to Order Tray Boxes in Illinois?
Get a free quote with competitive pricing, free shipping, and 2-3 week turnaround.

